Case Study: Restoring Critical Commercial HVAC Systems at Sea Life NJ

When Sea Life NJ faced a catastrophic commercial HVAC failure just ahead of the busy summer season, they turned to Air Stream for a fast, reliable solution.

Sea Life NJ’s Challenge

Sea Life NJ’s HVAC system suffered severe water damage when the plate/frame heat exchanger ruptured, contaminating the entire refrigeration system. With summer crowds just around the corner, restoring the unit’s functionality was critical to maintaining the optimal environment for guests and marine life.

Air Stream’s Solution

Air Stream’s team quickly assessed the damage and developed a comprehensive refurbishment plan. Our scope of work included:

Installing (4) new compressors

Replacing (4) TXVs (Thermal Expansion Valves)

Installing (4) liquid line driers to protect system integrity

Replacing (2) evaporator coils for efficient cooling

Installing a new plate frame heat exchanger

Rebuilding full refrigeration and water piping, complete with heat trace and insulation

After installation, we performed a meticulous pressure test, followed by a triple evacuation process to fully dehydrate the system before introducing new refrigerant. This ensured the unit was leak-free and ready for optimal performance.

The Result

By acting quickly and executing a precise refurbishment, we delivered a fully operational system—just in time for Sea Life NJ’s peak summer season. Our expertise in large-scale commercial HVAC solutions helped prevent prolonged downtime, ensuring a comfortable and controlled environment for both visitors and aquatic exhibits.

Need a trusted HVAC partner for your commercial facility? Contact Air Stream today.